Saturday, August 12, 2017

Rebuilding “Ms. Merry” the Amerigo–Merry Raises the Roof–Part 2

When we last left you off, we were just getting the new rear roof framing in place for Ms. Merry’s bathroom. 

We’re starting off in part 2, gluing in the five millimeter plywood cut to give the roof a crown around where the raised ceiling and vents are going to go.  We’ve also framed in the last vent opening, for where Old Mr. Kit’s fantastic fan is going to be installed, replacing the original rear roof vent of Ms. Merry’s Smile

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Poor Mr. Dremel worked his heart out cutting out those openings, his little blades are all worn down to nubs, now Sad smile and my poor arms were jelly by the time we got done.  Mr. Dremel’s going to have to take a break soon until we make a run to Home Depot to get him some more!

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Once the holes were all done, we started fastening the pieces of old fiberglass roof in to the odd shaped holes and Mr. Dremel struggled on a little more to cut them flush to the new openings. 

I think it came out pretty good, and once we clean and sand it, we’ll be putting some new fiberglass on to seal the roof all back up into once piece again Smile

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Thanks to the new Park Manager, Mr. Willy, we were able to get a ladder tall enough to get up topside of Ms. Merry and start the cleaning.  For now, we just cleaned around the bathroom’s new vent opening so we could get it installed, there’s rain on the way and we need to get Ms. Merry battened down before it hits!

P1150702For Ms. Merry’s new bathroom vent, we went with a Ventline RV Roof Vent White w/ 12 Volt Fan.  

The Gang and I really like really liked this vent because it unlike most of the classic Elxir and Jensen vents, the screen doesn’t require you to remove the interior trim ring to remove the screen for cleaning. 

Just unclip and rinse, much easier than having to remove the knob, the anchor screws for the bezel, then the outer trim ring just to clean the screen!

We’re going to install a Camco vent cover over that vent later once the roof work is all done.  

Can you believe it?  We’re almost done with the roof!  

Here’s our remaining work list, and then we can close it in!

  • Pull the light wiring for the light above the dinette
  • Pull the light wiring for the interior entrace area light
  • Pull the speaker wire for the stereo speakers going on the underside of the dinette cabinet
  • Pull the wire for the TV Antenna
  • Pull the wire for the Radio Antenna (In theory we should be able to connect to the Winnegard antenna, but we’re not sure yet) 
    Pull the wiring for the bathroom light and bathroom fan
  • Pull the wiring for the Air Conditioner (First 110volt wire to be installed!)
  • Pull the wiring for the porch light

Still looks like alot to do, but its all small things, a number of which can be done in a single day Smile.  The slow one will be pull the TV wire, as we need to get some more parts to make more coax cables. 

In the interim, we’ve gotten the holes drilled out for pull the light wires.   Found the bit used for the Kreg Jig for the dimensional lumber is big and long enough to work great as an auger for drilling deep wire holes into bigger boards Smile.  

Drills Milwaukee was able to bore clean through a 2x2 and a 2x4 without any trouble!

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Our last piece for this chapter, we’ve cleaned the roof above where the raised roof frame goes in and glued and screwed it into place.

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Next up, fiberglassing the roof in Part 3 Smile

Thursday, August 10, 2017

Rebuilding “Ms. Merry”, the Amerigo–Merry Raises the Roof–Part 1

Well, we just keep jumping around to different tales, now don’t we? 

This is really because in order to get to a larger end goal on Ms. Merry, we have to do a little of one thing so we can do alot of another. 

In this case, we had to do the first half of the bathroom demolition in order to get to the rest of the roof.

As you saw in the Last Demo chapter, the roof framing above Ms. Merry’s bathroom was in pretty rough shape.  

Since the gang and I are going to change the bathroom a bit anyway, we decided to change how the roof vents and everything were as well.   This is going to add a little work for us, but the end result will be a bathroom big enough for Big Matt to stick his big round tuchus comfortably for a shower or a quite bit of contemplation with a book Smile with tongue out

The bathroom isn’t the only reason we’re reframing alot of the rear third of the Ms. Merry’s roof. 

A big reason is the original open for Ms. Merry’s Air Conditioner was turned into a nice skylight by her last owner, which is wonderful because it gives Big Matt a nice place to stick his head when he’s working in the kitchen and wants to stand up good and tall, but now we needed a new home for Merry’s new A/C unit. 

So, we first removed the first two roof joists directly behind the original area where the skylight was:
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Then we built a new frame using 2x4s (Merry’s original A/C vent roof rafters were just 2x2s glued together, basically making a 2x4), so we used a couple 2x4s for the main load bearing area, then laminated the two 2x2 roof joists we’d removed (there was nothing wrong with them) and put them back into place and anchored them back into the top wall beam.

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Once the glue had set on those new joists, we started removing the last couple in the rear that were in really bad shape from where water had gotten to them, enough so that it left a permanent outline on the inside of the fiberglass ceiling from where they were.

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Before we took out the last beam, we cut the new five millimeter plywood to glue in on top of the new roof joists for the A/C so that there’s an even platform for the A/C to sit on and to give the roof a little slope so that water runs away from the A/C unit. 

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We left it like for the night so that the pressure from the fiberglass could act like a clamp on the plywood to secure it via the glue we had squeezed in between the frame and it to bond the two together. 

When we cut the opening out for the new A/C, we’ll drive some flush fasteners in around the perimeter of the open to help secure the layers together. 

Once the glue had dried on the plywood, we went about framing in the new roof joists for the raised skylight area and the new 14x14 Vent-line Power vent that was also going into the bathroom and would be situated above the sink. 

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We plan to reuse the section of roof where the new roof vent is going to fill in the original rear vent’s hole.   More five millimeter plywood is going to be installed across the areas where the old vent openings and new vent opens are to give us something to help re-glass the altered areas.

Once the holes are fully edged with roof material, the new vent frame will be installed on top of the roof and then made into a water proof permanent component onto which the skylight dome will go.

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We’ve got one more vent open to frame in to replace the original 14x14 rear vent that’s being shifted towards the door a little to accomodate the expansion of the bathroom.

We’ll cover its installation and the plywood install in part 2 Smile.